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Product news
15.09.2020  |  6419x
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An oversized pneumatic air cylinder assists the angled Roller Gate in closing through flow material.
An oversized pneumatic air cylinder assists the angled Roller Gate in closing through flow material.

Vortex Roller Gate Provides Solution

For UK Animal Bedding Production Facility

Arden Wood Shavings located in Solihull, England, is one of the leading suppliers of wood shavings and sawdust bedding to the poultry, equestrian, dairy and animal bedding sectors.

Application:
The Client’s particular process was using the valves to isolate conveyors in their fully automated production facility.

Challenges:

The Client had experienced problems with the existing valve located on the outlet of their inclined conveyor. The existing valve leaked material and was difficult to maintain. The new Roller Gate valve had to be specifically designed to match the opening, bolt hole pattern and overall height of the existing valve to minimize plant downtime during installation.

It included an oversized pneumatic cylinder to assist in closing through material flow. As the valve was installed at an angle and would see more material flow on one side, the blade guide rollers were upgraded to be a more durable stainless-steel construction.

Vortex was able to achieve all of the required parameters.

Results:

The Vortex Roller Gate was identified as the ideal solution for this application. The Roller Gate is designed for handling powders, pellets and granules in gravity flow and low pressure applications.

Features:
The Roller Gate has several key features and benefits.
•Positive seal of dust and fine powders.
•No exposed moving parts.
•Wear Compensating hard polymer seals.
•Seals replaceable in process, minimizing plant downtime.
•Food safe construction.
•Fully ATEX rated.

Company information

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A flour miller in the United Kingdom had experienced problems with its existing valves located on the outlet of their bulk storage silos. The valves, used to isolate the silos from an ongoing conveyor, leaked material and failed to fully open and close. They required constant maintenance and replacement parts with subsequent lost production. The new valves had to be specifically designed to match the opening, bolt hole pattern, and overall height of the existing valves to minimize plant downtime during installation. Vortex was able to achieve all of the required parameters. The Vortex Roller Gate was identified as the ideal solution for this application. The Roller Gate is designed for handling powders, pellets and granules in gravity flow and low-pressure applications. Features: The Vortex Roller Gate has a number of key features and benefits including: •Positive seal of dust and fine powders. •No exposed moving parts. •Wear-compensating hard polymer seals. •Seals
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Roller Gates Assist in the Production of Horse Feed
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Last spring, Vortex consulted with a horse feed producer to assist with a process need. At this facility, the client is producing forage cubes. Upstream in the process, bales of hay are broken down and minor ingredients are added before the raw materials are formed into cubes (approximate size: 75 – 100 mm square). Once formed, the cubes are transferred into cloth silos. Below each silo, a common belt conveyor transfers forage cubes to a packaging line, where they are loaded into bulk bags. Vortex was tasked with identifying a solution for discharging forage cubes out of the cloth silos, down onto the belt conveyor. Primarily, the client is concerned with forage cube quality and thus, the cubes cannot be damaged upon gate closure. Upon careful analysis of the application, the Vortex Roller Gate was recommended. The client sourced this small-batch order as part of the “proofing” stage of its new production process. Now installed in their application,
09.11.2018  |  8794x  |  Press release  | 

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