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Measuring the moisture content in powdered milk is a key step toward maintaining quality. The nutritional value is maintained for years if the powder has a low moisture content. Measuring the moisture content in powdered milk is a key step toward maintaining quality. With low-moisture powders, chemical reactions happen so slowly that they don’t affect nutritional values even after years of storage. Here at MoistTech Corp, our IR-3000 series of online sensors are the best way to monitor the moisture content in milk powder. Our Sensors Utilize Near-Infrared Technology In order to accurately measure the moisture in milk powder, our sensors utilize near-infrared (NIR) technology. This process is entirely non-destructive, meaning that the milk powder can be immediately used after measurement. There is no need for time-consuming and expensive laboratory testing. Why Use MoistTech’s Sensors? There are many reasons to choose MoistTech’s sensors for measuring the moisture content in milk powder. First of all, our sensors are highly accurate. Additionally, our sensors are very easy to use. They can be integrated into existing production

Moisture control becomes a crucial aspect of the production line as numerous products can becomes affected quickly, creating waste, downtime and other issues that stop the efficiency of the facility. ”From a distance, pellet production is a fairly simple process: we feed biomass into a pellet mill die chamber and the rolls work to press out a beautiful pellet with a high quality sheen right? Not so fast, there are several metrics that must be considered when it comes to making a quality pellet day in and day out. Something to know about pellet mills is that they are only as efficient as the consistency of the material that is being inputted. There are several factors that must be considered such as: the wood species, the die specifications, the grind size, the geometry of the grind, the conveyance, binder requirements and so on. However, one metric that is often overlooked or rather I should say undervalued is the moisture rate of the biomass. Sure, we know that already you say, however time and time again I have seen this area neglected in biomass pelletizing systems due to a lack of knowledge about its importance. I have found that changing the moisture

Hazardous manufacturing conditions caused by excessive dust can create an explosion in an instant – causing irreparable damage. Plant operators need to be aware of the dry conditions caused by their production facility and proactively avoid hazards from occuring. Many wood and mineral applications create an excessive amount of dust that also contributes to the wear and tear on equipment due to ash and dust buildup, preventing blockages on conveyors resulting in shutting down the boiler. MoistTech manufactures the diamond standard in moisture measurement and control sensors for both use directly on the production line. Providing the best solution in the industry, our near-infrared sensors can detect moisture levels within your product, allowing our equipment to be a staple for a wide range of sectors and disciplines. Performance & Stability Mining production companies are constantly adjusting moisture levels to maintain the quality of their products because small variations & excess moisture in mixes can result clumping, which effects quality and consistency. Too dry of a product can result

The linear slide is specifically designed to traverse the moisture sensor across the web to obtain a full spectrum of the products moisture and / or coating thickness. Producing paper, films and other converting applications can require a moisture and coating reading across the web of the product – MoistTech’s Near-Infrared sensing technology can now be mounted and traversed for more accuracy and control. Requiring an instant method of moisture detection during the manufacturing process is very common in the converting industry. MoistTech can provide customized sized slides to match your exact needs along with top of the line moisture measurement and control with unparalleled accuracy. The linear slide with travel control drive is specifically designed to traverse the sensor across the web to obtain a full spectrum of the products moisture and / or coating thickness. Seamlessly incorporate a traversing system to increase the productivity of the production line. The drive can be programmed by the customers PLC or MoistTech supply an HMI for control.

MoistTech is debuting their Food Grade Sanitary Valve Connection that allows for the instant measurement of moisture through a pipeline for pneumatically conveyed materials. Requiring an instant method of moisture detection during the manufacturing process is very common in the food industry, but what about when it comes to applications such as condiments, chocolate, soft cheese, sauces and more? MoistTech is debuting their Food Grade Sanitary Valve Connection that allows for the instant measurement of moisture through a pipeline for pneumatically conveyed materials. This provides users with a non-destructive way to have instant moisture measurements directly on the production line without time consuming traditional laboratory methods. The Food Grade Sanitary Valve Connection is designed to be adapted to the process pipeline conveyed material, allowing the material to flow directly against the NIR detector without wasting or contaminating the product. * Monitor: Process optimization and monitoring creates increased efficiency & less waste * Adjust: Operational personnel are able to make crucial, immediate adjustments * Improve:

MoistTech supplies solutions that can deliver instant, non-contact moisture analysis of manufactured goods to ensure the accuracy and quality of the final product. Processing line equipment is designed to help control the environment by providing automated functions to improve the facilities overall quality, production, efficiency and decrease human errors. Manufacturing a range of on-line sensors and at-line instruments for moisture measurement and real-time process control for numerous applications, MoistTech supplies solutions that can deliver instant, non-contact moisture analysis of manufactured goods to ensure the accuracy and quality of the final product. Avoid waste Moisture control becomes a crucial aspect of the production line as numerous products can becomes affected quickly, creating waste, downtime and other issues that stop the efficiency of the facility. Incorporating a system directly into the line or in the laboratory allows for an immediate adjustment process when needed, creates constant control of the products, and allows the data to tie directly into PLC. Reduce downtime A common problem seen

Implementing MoistTech Corp technology will help your factory save on energy by preventing unnecessary energy consumption, which can occur due to over-drying or the manufacturing of products not fit for the market. The IR-3000 is strategically designed to ignore material height or color changes while providing a continuous, reliable reading that includes thousands of measurements per second. Real time process control can provide a manufacturer with the ability to make immediate changes without stopping the production line, and provides both energy savings and a potential for increased productivity with lower material losses. The IR-3000 uses the most advanced components allowing installation in multiple locations locations and is equipped with product loss software capability where small gaps, inert material, foreign objects, belt or screw conveyors are removed from the measurement calculation, thus providing the most accurate true moisture reading.

MoistTech provides moisture sensor technology to help your factory maintain efficiency and reduce costs. Our near-infrared (NIR) sensor works directly on your production lines, allowing you to monitor moisture levels with ease. MoistTech provides moisture sensor technology to help your factory maintain efficiency and reduce costs. Our near-infrared (NIR) sensor works directly on your production lines, allowing you to monitor moisture levels with ease. It’s a no-contact solution that you can trust to provide accurate readings regardless of the application you are manufacturing. Reduced waste and energy costs Improving the manufacturing process allows for a multitude of benefits throughout the facility that can have a variety of positive impacts. With our advanced moisture sensor technology installed, your factory will be able to reap the benefits immediately. Thanks to an impressive increase in product quality, you’ll maintain a satisfied customer base. You’ll also notice your production lines are more efficient and experiencing less downtime, leading to a more optimized process. Expect to see reduced waste and energy costs, too. Precise control of ovens Sensing moisture content

Moisture content can affect product quality and equipment function, making it a crucial focus point in proactive avoidance of quality control issues. Reducing front-end expenses and increasing quality and efficiency has always been a top priority for producers, highlighting the need for companies to thoroughly evaluate their current methods of reducing waste – wasted efforts, wasted energy and wasted product. Evaluating and implementing lean manufacturing principles assists in eliminating waste and improving overall plant production. With the implementation of moisture control systems, manufacturing plants can save a large amount of money in a short amount of time. When considering the many challenges that plant operators are tasked with, moisture control plays a large role. Moisture content can affect product quality and equipment function, making it a crucial focus point in proactive avoidance of quality control issues. Dryer effectiveness is critical, as dryers consume a large amount of energy during operation. The implementation of moisture measurement before and after the dryer provides immediate control

MoistTech’s near-infrared (NIR) moisture sensor allows to adjust moisture levels on real-time information lowering raw material and fuel costs, providing higher yields, and more uniform products. Moisture sensors are utilized for measurements of moisture in all kinds of ceramic applications which is a critical concern during the production process. MoistTech’s near-infrared (NIR) moisture sensor allows manufacturers the ability to adjust moisture levels on real-time information lowering raw material and fuel costs, higher yields, and more uniform products. NIR moisture measurement is a noncontact measurement that offers clear advantages over the traditional methods, most important being ease-of-use, elimination of hazardous chemicals, and increased efficiency of product testing. With NIR analysis, all manual steps of collecting, drying and accurately weighing samples are eliminated. Continuous monitoring of moisture content provides proactive avoidance of potential issues caused by out of tolerance moisture levels. How/Why controlling Moisture Matters When moisture levels fluctuate, it can cause significant changes to the quality of many ceramic

MoistTech is responsible for the industry’s first patented method of non-contact, non-destructive moisture analysis and detection for a multitude of sectors. Improved over time, the company’s near-infrared (NIR) technology still leads the market in 2021, providing robust and reliable moisture measurement and control for businesses the world over. For decades, the manufacturing industry was plagued by common issues, such as wasted product, low-efficiency and a lack of consistency; MoistTech provides the solution to these issues with proper moisture measurement and control. Near-infrared moisture control technology helps MoistTech provide top-of-the-line equipment popular all around the globe. We now have reps in every continent, though all our products continue to be manufactured and assembled in the US. Primarily, MoistTech manufactures a substantial range of on-line and at-line sensors for the real time process control of numerous applications. Capable of providing true data regardless of gaps and interruptions in product flow, these sensors are insensitive to material variations, such as height, color and particle

A Proper Moisture Control System Can Improve the Efficiency of the Production Line Immediately Reducing front end expenses and increasing quality and efficiency has always been a top priority for producers, highlighting the need for companies to thoroughly evaluate their current methods of reducing waste – wasted efforts, wasted energy and wasted product. Evaluating and implementing lean manufacturing principles assists in eliminating waste and improving overall plant production. With implemented moisture control, manufacturing plants can find large money savings in a short amount of time. When considering the many challenges plant operators are tasked with, moisture control plays a large role. Moisture content can affect the product quality and equipment function, making it a crucial implementation in proactive avoidance of quality control issues. Dryer effectiveness is critical as they consume a large amount of energy to operate, the implementation of moisture measurement before and after the dryer provides immediate control over the temperature and operational

Near-Infrared moisture measurement is a state-of-the-art and proven technology that can measure moisture in a wide range of products and many situations Why control moisture on the manufacturing line? Moisture content in most products can have an undesired effect on the quality of the final product. Controlling and adjusting the moisture content throughout the process can eliminate numerous common issues. What benefits are seen with moisture control? * Improved Product Quality Monitoring * Increased Plant Efficiency * Lower Energy Costs & Less Waste * Precise Dryer Control * Low Cost & High Accuracy - Instant ROI * Low to Zero Maintenance * Process Optimization Why use Near-Infrared (NIR) technology? NIR technology is the state-of-the-art, fast, non-destructive method of measuring and controlling moisture content. It is a proven technology that allows us to measure moisture without coming into contact with the product, does not create wasted product, gives instant, accurate and repeatable results and uses a simple light source for measurement, allowing for longer use of equipment. Where can the sensor

Grain and milling moisture control creates unsurpassed process quality in the manufacturing line with MoistTech technology. Unsurpassed in performance, stability, reliability, maintainability, and cost of ownership, the MoistTech series of moisture analysis sensors can increase both the quality and efficiency of the manufacturing process. Product quality and consistency are forefront with MoistTech in the development of the IR3000 sensor to accurately provide moisture measurements in grains throughout the process, yielding a consistent quality product from lab to line that immediately reduces down-time, wasted energy, and product loss Moisture measurement and control sensors are located in countless applications all over the world, saving manufacturers time and money by quickly detecting variables in the manufacturing process and allowing corrections to be made in real time. Near-infrared (NIR) technology is best suited for instant on-line, off-line, and laboratory moisture instrumentation; the technology is unsurpassed in performance and accuracy over competing equipment. Moisture

MoistTech provides higher efficiency with proper moisture measurement & control technology, product quality monitoring, zero maintenance, and process optimization with NIR technology. Low Cost & High Accuracy Moisture measurement and control analyzers can be found in thousands of applications all over the world, saving manufacturers a large amount of time and money by quickly detecting out of specification moisture ranges on the manufacturing line. Operating personnel can make immediate line adjustments based on real-time data. MoistTech Corp. has introduced Near-Infrared (NIR) technology to the moisture measurement and control process by producing the diamond standard in process control. Improved Product Quality Monitoring During various stages of processing, moisture levels are critical as the product can quickly become too wet or dry, wasting time, effort, and product. An ideal moisture control system accurately detects the moisture levels at different stages of the process, is easily maintained and has the ability to withstand even the harshest of manufacturing conditions. The IR3000 series of on-line sensors manufactured by MoistTech are

Product Quality from Lab to Line: Save time and money by instant on-line, off-line and laboratory moisture measurement with Near-infrared (NIR) technology Moisture measurement and control analyzers can be found in thousands of applications all over the world as they save manufacturers a large amount of time and money by quickly detecting variables in the manufacturing process and allowing corrections to be made in real time. Near-infrared (NIR) technology for instant on-line, off-line and laboratory moisture instrumentation is unsurpassed in performance and accuracy over competing technologies. Fast and nondestructive analysis NIR spectroscopy and imaging are fast and nondestructive analytical techniques that provide chemical and physical information of virtually any matrix. Near-infrared can tell us things about a product in a similar way to visible light. When light hits a product, it will interact in various ways; transmitted light will pass through the product while backscattered light will reflect from the product and light will also be absorbed by the product, which is key in NIR analysis. Widely applicable MoistTech

Customers Strive for Quality Products and ROI Moisture control in the manufacturing process can determine the quality of the final product. MoistTech`s state of the art equipment and superior customer service outshines the competition in providing the diamond standard in process and quality control. 40+ years of moisture control experience gives us the ability to provide expertise across many industries including Food, Minerals, Paper & Plastics, Wood, Tobacco, Biomass & Renewable Energy and more. The manufacturing process can benefit from proper moisture control in numerous ways which create an instant return on investment. Eliminating wasted product or downtime from production due to adjustments Optimizing dryer usage to ensure they are not wasting energy and perform properly Automated measurements in real time display instant and accurate results for immediate online adjustments 100% product inspection Zero contact with the product, retaining all quality control standards Little to zero maintenance to maintain

Process Control From Lab to Line Increase Efficiency: The MoistTech series of online moisture sensors for measurement and control are designed for full real time process control, developed for instant non-contact measurement for all types of moisture sensor applications. MoistTech sensors are engineered to allow users to optimize their process and dramatically improve product quality. Unsurpassed in performance, stability, reliability, maintainability and cost of ownership, the MoistTech series of moisture analysis sensors are the answer to controlling moisture in your product. Diamond Standard Results Moisture measurement is critical in all aspects of the materials process; thus, manufacturing companies are constantly adjusting moisture to maintain the quality of their product. Advances in real-time sensing, data collection, and data analysis & interpretation helps to determine the characteristics of the materials prior to processing, providing process efficiency and optimization. Regular measurements

World Leader in Moisture, MoistTech Provides Support Across the Globe For over 40 years MoistTech has operated across the globe providing the diamond standard in industrial moisture measurement and control. This allows for complete product inspection on the manufacturing line to eliminate waste and downtime while creating a finished product with the highest possible quality. With sensors created for both online and laboratory measurements, the customization to your process comes fully integrated straight from the factory. MoistTech believes in a plug and play operation and makes every attempt to not only ensure efficient delivery but a fully calibrated sensor ready for use. Suited for many applications, our equipment operates exceptionally well in biomass, renewable energy and ethanol applications. With numerous successful installs, MoistTech has the expertise to ensure the product quality you are producing is top of the line. Unlike other instrumentation of this type, some of the unique features of the IR3000 is that it can monitor

Moisture Control Increases Efficiency Results. Accuracy. Profit. Your product should be top quality every time it leaves the facility and measuring the amount of moisture can be a crucial step in the process, too much or too little can be detrimental to the overall product. The technology behind MoistTech’s design is what provides precision results: Near-Infrared spectroscopy and imaging. NIR utilizes a fast and nondestructive analytical technique that provides chemical and physical information of virtually any matrix. Using light absorption, NIR analysis can give accuracy results of +/- 0.01%. Non-contact online sensors with hundreds of measurements per second are -transmitted to a PLC which allows line personnel to make immediate line adjustments if necessary. The no-drift optical design requires no maintenance, is insensitive to material variations such as particle size, material height & color, requires a one-time calibration and provides continuous reliable readings. Measuring and controlling moisture

Reduce Waste and Energy Costs Moisture is important in any manufacturing process, but when it comes to powder & bulk solid processing, excess moisture can ruin products. And what is worse than a wasted effort? Economical losses and decreased productivity. With continuous online moisture measurement, manufacturing/processing plants will find huge money savings. From savings in transportation due to weight of excess moisture, to savings in water usage for dust suppression and clean-up, plants also reduce the amount of wear and tear on equipment due to the dust and ash build up and prevent blockages on the conveyor resulting in shutting down the boiler. Moisture measurement and control can: •Reduce dryer usage and energy costs •Proper control of the in-feed and dryer exit •High Quality Product Through Instant Accurate Moisture Control •Consistency of your final product •100 percent product inspection •Dust and fire elimination •Reduce purchase costs from water weight •Plant production

Increase Production Efficiency by 400% Moisture measurement and control can: •Reduce Dryer Usage and Energy Costs •Proper Control of the Infeed and Dryer Exit •Better Quality of Final Product •Consistency of your final product •100% Product Inspection •Dust and Fire Elimination •Reduce Purchase Costs from Water Weight Moisture is important in any manufacturing process, but when it comes to waste alternatives, excess moisture can ruin products. And what’s worse than a wasted effort? Economical losses and decreased productivity. With continuous online moisture measurement, waste-to-energy plants will find huge money savings. From savings in transportation due to weight of excess moisture, to savings in water usage for dust suppression and clean-up. Plants also reduce the amount of wear and tear on equipment due to the dust and ash build up and prevent blockages on the conveyor resulting in shutting down the boiler. In waste-to-energy facilities, controlling the ash residue is a critical

Moisture Control Increases ROI Results. Accuracy. Profit. Your product should be top quality every time it leaves the facility and measuring the amount of moisture can be a crucial step in the process, too much or too little can be detrimental to the overall product. The technology behind MoistTech’s design is what provides precision results: Near-Infrared spectroscopy and imaging. NIR utilizes a fast and nondestructive analytical technique that provides chemical and physical information of virtually any matrix. Using light absorption, NIR analysis can give accuracy results of +/- 0.01%. Non-contact online sensors with hundreds of measurements per second are -transmitted to a PLC which allows line personnel to make immediate line adjustments if necessary. The no-drift optical design requires no maintenance, is insensitive to material variations such as particle size, material height & color, requires a one-time calibration and provides continuous reliable readings. Measuring and controlling

Near-Infrared Technology is Key MoistTech is a leading global manufacturer of Moisture Measurement Sensors and equipment, first established in 2003 by Director John Fordham alongside two other fellow engineers. The company have their head office based in Sarasota, FL, which covers North & South America, and other locations across Asia, Africa, the Middle East and Europe. Alongside aims to provide great customer service, MoistTech cater for a wide range of applications, providing moisture measurement sensors for use with animal and human foods to chemical applications, mineral, paper, renewable energies, textiles, tobacco and the wood industries. Through their 40 years of expertise, MoistTech is leading the way in moisture measurements, with their sensors adaptable for most any industry requiring moisture or thickness measurements within their manufacturing process. The company’s expansive growth has led to global recognition, and last year they achieved a winning milestone for the company, having

Increase Profits with Moisture Control MoistTech Corp. is the original manufacturer of Near-Infrared (NIR) technology in the Industrial Moisture industry, manufacturing a range of on-line sensors & at-line instruments for moisture measurement and real-time moisture process control. Non-contact and insensitive to material variations such as particle size, material height & color, our moisture sensors provide continuous, reliable readings with zero maintenance and a one-time calibration. Reduce downtime, start-up time, waste and energy costs by monitoring the powder and bulk moisture levels at every stage of the process. When one measurement is out of tolerance, a quick automatic or manual adjustment can be made to keep things moving correctly before costly time is lost, and waste is produced. Monitoring and controlling the moisture level in powder and bulk is critical for creating quality products from dry beverage products to laundry soap powder. MoistTech Corp.’s IR-3000 is the flagship sensor